TINSCO Flash Rust and Long Term Corrosion Inhibitors

Flash rust and long term corrosion inhibitors can occur in the early stages of application and drying of water based coatings on metal surfaces. Corrosion migrates through the coating and manifests itself on the surface of the coating, in the form of spots, staining or mottling. Welded surfaces can be particularly prone to flash rust.

Water borne coatings have the two primary requirements to allow corrosion; oxygen and water.

Direct to metal (DTM) water borne coatings are typically applied in a thin film. This allows oxygen to readily permeate through the coating, and therefore, flash rusting is a common problem.

Why use flash rust inhibitors?

  • Drive to reduce VOC content of coatings in recent years is partially responsible for driving the growth of waterborne technologies
  • This makes high-performance anti flash-rust additives of particular interest.

Flash Rust Inhibitors offer immediate, short-term protection by blocking oxidation at the surface. The nitrite FREE, liquid TINSCO flash rust inhibitors can be added, during manufacturing or post-mix, to effectively suppress the early effects of corrosion during the drying process.

Why Nitrite FREE?

  • Nitrites can be used to inhibit the effects of flash rusting in water based coatings.
  • A key component of many water based coatings are Amines. These are widely used in to control the pH required for good stability and product performance.
  • Nitrites and Amines can react to result in the formation of Nitrosamines, which may increase the risk of cancer if people are exposed to them above acceptable levels and over long periods of time.
  • Because of this, all TINSCO products are Nitrite FREE.

Performance

Painted Steel Panels
Without Flash Rust Inhibitor

TINSCO
MM-CI 1965

Leading
Competitor

With TINSCO PCI 411

TINSCO
MM-CI 1965

Leading
Competitor

Benefits

  • Easily incorporated ready to use, liquid additives
  • Easily incorporated during manufacturing process or post-added.
  • Protects metal substrates when applying DTM (Direct To Metal) aqueous coatings.
  • Suitable for Ferrous and Non-Ferrous substrates.
  • Free from Nitrites, heavy metals and compounds such as Borates and Phosphates.
  • Free from Nitrosamines that can be released from nitrite/amine based products.
  • VOC FREE*
  • Offers in-can and aerosol protection for long-lasting packaging performance.
  • Highly efficient, with a low dosage required.

TINSCO Long Term Corrosion Inhibitors

TINSCO Long Term Corrosion Inhibitors (LT-CI) are liquid organic additives designed to provide outstanding corrosion resistance for pigmented or clear coatings.  Designed for use either as a single anti-corrosion additive, or used in combination with other anticorrosive pigments to improve their performance.

As liquid additives, they are easy to incorporate during manufacture and will not adversely affect coating gloss levels, Designed for use in a wide range of either water-borne or solvent-borne paints & coatings.

Performance

Acrylic System
2.6% TINSCO LT-CI 212
240 hours Salt Spray

TINSCO
MM-CI 1965

Leading
Competitor

288 hours Salt Spray

TINSCO
MM-CI 1965

Leading
Competitor

2.6% Leading Competitor
240 hours Salt Spray

TINSCO
MM-CI 1965

Leading
Competitor

288 hours Salt Spray

TINSCO
MM-CI 1965

Leading
Competitor

Benefits

  • Ready to use liquid
  • Easily incorporated & FREE from heavy metals
  • Improves coating adhesion and corrosion protection
  • Improves blister resistance
  • Does not affect gloss properties
  • Suitable for ferrous and non-ferrous substrates

Products

TINSCO Product
Description
Technical documentation

TINSCO PCI 407

Ready to use, liquid corrosion inhibitor for water-based systems. Nitrite free. Easily incorporated during manufacturing stages and can be post-added. Suitable for alkaline cleaning agents, sanitising fluids, etc. Also provides metal packaging protection.

TINSCO PCI 410

Nitrite free flash rust inhibitor. Ready to use liquid. Easily incorporated during manufacturing stages and can be post-added. Suitable for water-based paints and coatings.

TINSCO PCI 411

Nitrite free flash rust inhibitor. Ready to use liquid. Easily incorporated during manufacturing stages and can be post-added. Suitable for water-based paints and coatings.

TINSCO PCI 502

General purpose, nitrite free flash rust inhibitor. Ready to use liquid. Easily incorporated during manufacturing stages and can be post-added. Suitable for cleaning agents, washes, paints and coatings.

TINSCO LT-CI 212

Ready to use, heavy metal FREE, long term corrosion inhibitor for water- and solvent-borne paints and coatings. Replaces or improves the performance of inorganic anti-corrosive pigments (e.g. Zinc Phosphate). Long term corrosion protection for direct-to-metal (DTM) paints and coatings, including acrylic, alkyd, PU and 2K epoxy.